Click Here to Visit Our Industrial IIoT Portfolio →
Forklift Safety — Impact Detection

Crash & Impact Detection System

Advanced 3-Dimensional shock sensor with intelligent 2-level threshold detection. Automatically alerts operators to impacts and logs severe events for supervisor review. Choose FIAS for alerts or FICS for automated control.

FIAS — Alert FICS — Control
Crash Detection

The Problem

Operator abuse and unreported collisions cause catastrophic damage, safety risks, and millions in preventable costs. Without automatic detection, incidents go unnoticed.

  • Unreported Collisions — Operators don't report impacts, leaving damaged equipment in operation and creating hidden hazards for your facility.
  • Operator Abuse — Harsh driving, speeding over bumps, and rough handling go undetected, accelerating equipment wear and safety risks.
  • Equipment Damage — Undetected impacts cause structural damage, hydraulic leaks, electrical failures, and catastrophic breakdowns.
  • No Accountability — Without impact logging and event recording, management cannot identify unsafe operators or enforce safe driving practices.
Crash Detection deployment

How It Works

01

Impact Detected

The advanced 3-Dimensional shock sensor detects impacts from any direction — collisions, harsh braking, overturning, and jumping on potholes.

02

Threshold Evaluated

The system instantly checks if the impact exceeds Level 1 (alert threshold) or Level 2 (severe event requiring recording).

03

Alert Activated

Audio/visual alarm notifies the operator and nearby personnel. FICS models can automatically disable ignition or activate brakes to prevent further damage.

04

Supervisor Clearance

An authorized supervisor uses their unique RFID card or IR remote to clear the alert after inspecting the equipment and documenting the incident.

Key Features

3-Dimensional Shock Sensor

Detects impacts from all directions with precision and reliability — no impact goes unnoticed.

2-Level Threshold

Configurable alert and severe impact thresholds. Mild impacts trigger alerts; severe impacts are recorded for review.

Dual System Options

FIAS for alert-only notifications or FICS with direct ignition and brake integration for automated control.

Manager RFID/Remote Control

Each authorized supervisor receives a unique RFID card or IR remote for secure, trackable alert clearance.

Incident Recording

All events logged with severity level, timestamp, and impact force — comprehensive audit trail for safety compliance.

Multiple Alert Types

Buzzer, Hooter, Customized Voice Announcement Device (CVAD), Beacon, LED flash lights, rotating beacon — choose your notification style.

Technical Specifications

Data from product datasheet. Two configurations available.

Parameter Value
Voltage 12V – 160V DC
Power Consumption 10W
Enclosure Material ABS Plastic
IP Rating IP65 (Dust & Water Resistant)
Dimensions 80 × 120 × 60 mm
Sensor Type 3-Dimensional Shock Sensor
Threshold Levels 2-Level Configurable
Alert Types Buzzer, Hooter, CVAD, Beacon, LED Flash, Rotating Beacon
Recording Event logging with severity and timestamp
Applications Forklifts, Trucks, Cars, Buses, Mining Trucks

System Integrations

Seatbelt Interlock Over Speed Limiting Collision Avoidance Fleet Management GPS Tracking

Can be integrated with all other Controlytics MHE solutions. Customized configurations available on request.

Applications

Warehouses

Detect collisions with racks, shelves, and inventory. Prevent cascading damage and safety hazards in high-volume operations.

Manufacturing

Monitor material handling equipment in production areas. Identify unsafe operators and reduce equipment downtime.

Logistics & Distribution

Track impacts during loading, unloading, and transport. Ensure vehicle integrity before customer handoff.

Mining Operations

Protect equipment in harsh environments. Detect collisions and operator abuse in underground and surface operations.

Construction Sites

Monitor material transport on busy construction sites. Enforce accountability and reduce equipment damage bills.

Installation & Integration

Retrofit Ready

Mount directly on existing forklifts and material handling equipment. No major modifications required — plug-and-play installation on most models.

Wide Voltage Range

Compatible with 12V to 160V DC systems. Works with modern and legacy equipment across your fleet.

Ignition/Brake Integration (FICS)

Optional automated control: disable ignition or activate brakes immediately upon severe impact. Prevents further damage and enforces compliance.

System Expansion

Integrate with Seatbelt Interlock, Over Speed Limiting, Collision Avoidance, Fleet Management, GPS, and Cloud platforms for comprehensive safety ecosystem.

Explore More Safety Systems

Related products from the same category.

Ready to Deploy This System?

Get a site assessment and deployment plan for your fleet.